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... the rail- here's the one I did for Ciff Barkers 1:32 bullhead rail 25_120616_340000000.jpg It was made from alloy with a step on the front face to support the rail. 25_120618_120000000.jpg The rail is clamped to the front of the jig with toolmakers clamps and the cutter has started the main machining of the planed face of the blade. 25_120620_050000000.jpg Here the cutter is just over half way down the planed face. The planing is taken to the centre of the rail section so that half of the web thickness will be left. 25_120622_040000000.jpg And a bit of a jump to show five pairs of left and right planed blades. What I didn't show was the planing of the rail head only on the other side of the rail. That was the reason for the cutout on the jig to allow the cutter access to the other side of the rail head. The rail head was tapered to be flush with the web face at the blade tip such that half of the web width remains to provide a stronger end to the blade. The next operation is to ...
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