Hi Martin,
Have now found my C&L OO-SF gauges.
All fit perfectly.
3 point gauge, roller gauge, check gauge and 1.0mm EM/OO-SF flangeway gauge.
A Bachmann 8ft bogie rolls gently through the crossing with no hesitation.
Now need to fabricate the stretcher bars and connect up all the dropper wires to give it a powered test, but I might run out of time!
Made a start on the experimental stretcher bars with some nickel-silver strip and some 0.4mm double sided pcb.
View attachment 6706
The pcb is for some tiny pads that will insulate the n-s stretcher from the blades. Hopefully the n-s strip will flex enough?
Just like the real thing!
the n-s strip nearest the pcb has now had both ends twisted by 90°
Need a small jig to aid location of pads before then soldering to blades with 20p spacer .
The pads sit horizontally under the blades & stock rail to keep blades from rising.
By the way I found it quite easy to siperglue exactoscale H shape ABS fishplates to the ends of the wing rails, and then slotted in the combine closure rail/blade before settling the combination down onto the chair seats and inserting the loose jaws.
Actual sequence:
Fabricate wing rails by putting a knuckle bend into a piece of rail using your idea of an AA battery as a bending aid.
Cut to length and make the "check rail bend" at the very end.
See a dropper wire on.
Glue an H insulated fishplate on.
Fabricate the switch blades combine with the closure rail.
Mark the position of the fishplate between blade & closure rail, make a cut with piercing saw in head & foot of rail but leave web intact.
Solder on brass fishplate by the dummy rail break thus formed.
Solder dropper wire at your chosen spot.
Connect the closure end to the fishplate already stuck to wing rail.
Locate assembly onto the chairs feeding dropper wires where you want them to go.
Insert loose jaws to fix in place.
Steve