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topic: 3511CAD drawing of a rail chair
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posted: 28 Sep 2019 09:54

from:

Tom Allen
 
United Kingdom

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I've just ordered a DLP 3D printer and i'm going to try and produce some chairs and sleepers. I'm looking to purchase chair drawings or even full 3d cad drawings, preferably GWR 3 hole chairs to start off with. 

posted: 28 Sep 2019 13:58

from:

Martin Wynne
 
West Of The Severn - United Kingdom

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Tom Allen wrote:
I've just ordered a DLP 3D printer and i'm going to try and produce some chairs and sleepers. I'm looking to purchase chair drawings or even full 3d cad drawings, preferably GWR 3 hole chairs to start off with.
Hi Tom,

Most GWR chairs had 2 holes. The REA chairs used by other companies had 3 or 4 holes.

Are you looking for CAD drawings of the raw chair casting, or with screwheads and key in place? If the latter you need to specify the model scale and details of the model rail section.

For example, most 0 gauge modellers use code 125 bullhead rail, even though the common prototype BS-95R bullhead rail scales to code 131. I've never understood why that is, but it does mean that the key-top dimensions have to be modified to fit, and also to allow for the greatly overscale web thickness in all model rail sections.

Also the keys are tapered wedges which normally remain projecting from the chair on the side from which they were driven. So you also need to specify which side, and by how much they remain projecting.

Very soon Templot will be able to generate some DXF files for 3D printing. There is no charge for them, but on the other hand nor is there any guarantee that they are correct or represent any particular prototype. In fact I can say now that they don't and won't, because the curves and fillet radii in the original castings have to be simplified to keep the drawing complexity and file size within reasonable limits.

Here for example is an REA 3-hole S1 chair generated by Templot, for BS-95R rail in 7mm/ft scale (no such model rail actually exists):

2_280838_130000000.jpg2_280838_130000000.jpg

2_280838_490000000.png2_280838_490000000.png  

Note that this is for vertical rail. Prototype rail is inclined at 1:20. Model chairs are not strong enough to maintain rail at 1:20 inclination through the various bends in pointwork.

File attached below, in mm units. You will need to change the scale and modify the key and inner jaw dimensions to suit your rail.

If you find it useful, do please post some pics of the results here. Have fun with your new printer. :)

cheers,

Martin.
Attachment: attach_2908_3511_tc_3d_0_mf_bs95r_mm.dxf     149

posted: 28 Sep 2019 14:30

from:

Tom Allen
 
United Kingdom

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thanks Martin, p4 is the scale/gauge and code 75 is the rail (c&l). If 2 bolt were more prevalent then i can easily go down that route.

posted: 28 Sep 2019 14:31

from:

Tom Allen
 
United Kingdom

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edited. As soon as i get it i'll be experimenting on the chairs so there'll be a few photos appearing.
Last edited on 28 Sep 2019 14:35 by Tom Allen
posted: 28 Sep 2019 21:31

from:

Phil O
 
Plymouth - United Kingdom

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Hi Tom,

If you have a look on page 5 of share and show, you will see photos and footprint drawings of GW special chairs, which may prove useful to you.

Sorry I can't give you links.

Cheers Phil.

posted: 28 Sep 2019 21:32

from:

Tom Allen
 
United Kingdom

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thanks Phil

posted: 28 Sep 2019 21:37

from:

Tom Allen
 
United Kingdom

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found this earlier
Attachment: attach_2909_3511_gwr-chair-pamphlet-1751_(1).jpg     412
Last edited on 28 Sep 2019 21:38 by Tom Allen
posted: 29 Sep 2019 21:52

from:

Martin Wynne
 
West Of The Severn - United Kingdom

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Phil O wrote:
Hi Tom,

If you have a look on page 5 of share and show, you will see photos and footprint drawings of GW special chairs, which may prove useful to you.

Sorry I can't give you links.

Cheers Phil.
Hi Phil, Tom,

Here are the topic links:

topic 182

topic 184

topic 186

topic 187

topic 188

topic 189

topic 190

topic 191

topic 192

topic 204

cheers,

Martin.

posted: 1 Oct 2019 23:33

from:

Tom Allen
 
United Kingdom

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i can honestly say i hate Solidworks, but i've persevered and got something rough drawn up.

PS. the dlp printer has arrived (Photon) and the engineer in me has already looked at ways to improve (alter) it.
Attachment: attach_2911_3511_2_bolt_chair_finished_3.JPG     180
Last edited on 1 Oct 2019 23:55 by Tom Allen
posted: 6 Oct 2019 13:13

from:

Tom Allen
 
United Kingdom

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3603_060813_540000000.jpg3603_060813_540000000.jpgok i have a working chair, it slides well on c&l code 75 bullhead rail and keeps the 1 in 20 cant. Unfortunately the resin i have is clear green so getting a good pic is quite hard. By eye the detail is great so i'll be ordering some black, brown or grey resin to get it clearer to view. Anyway here's the pic.
Last edited on 6 Oct 2019 13:14 by Tom Allen
posted: 6 Oct 2019 16:33

from:

Tom Allen
 
United Kingdom

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3603_061134_160000000.jpg3603_061134_160000000.jpgand a group photo
Last edited on 6 Oct 2019 16:34 by Tom Allen
posted: 6 Oct 2019 18:53

from:

Andrew Barrowman
 
USA

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Hi Tom,

Have you considered printing timbers complete with chairs?  I printed this as an experiment at Shapeways. That's too expensive for me but it might make sense on a home printer.

I went a bit further and printed the rail too :D. It's capped with a NS "U" channel.

Cheers!
Andy

2983_181646_300000000.jpg2983_181646_300000000.jpg

2983_191839_450000001.jpg2983_191839_450000001.jpg

posted: 6 Oct 2019 18:55

from:

Tom Allen
 
United Kingdom

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as it goes, i've just printed some sleepers and i'm currently drawing up a sleeper with chairs on
Last edited on 6 Oct 2019 18:59 by Tom Allen


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