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TEMPLOT 3D PLUG TRACK - To get up to speed with this experimental project click here.   To watch an introductory video click here.   See the User Guide at Bexhill West.

  • The Plug Track functions are experimental and still being developed. Some of the earlier pages of this topic are now out-of-date.

    For an updated overview of this project see this topic.   For some practical modelling aspects of using Plug Track see Building 3D Track.

    The assumption is that you have your own machines on which to experiment, or helpful friends with machines. Please do not send Templot files to commercial laser cutting or 3D printing firms while this project is still experimental, because the results are unpredictable and possibly wasteful.

    Some pages of this and other topics include contributions from members who are creating and posting their own CAD designs for 3D printing and laser-cutting. Do not confuse them with Templot's own exported CAD files. All files derived from Templot are © Martin Wynne.
  • The Plug Track functions are experimental and still being developed.

    For an updated overview of this project see this topic.   For some practical modelling aspects of using Plug Track see Building 3D Track.

    The assumption is that you have your own machines on which to experiment, or helpful friends with machines. Please do not send Templot files to commercial laser cutting or 3D printing firms while this project is still experimental, because the results are unpredictable and possibly wasteful.

    Some pages of this and other topics include contributions from members who are creating and posting their own CAD designs for 3D printing and laser-cutting. Do not confuse them with Templot's own exported CAD files. All files derived from Templot are © Martin Wynne.

What printer should I get ?

Quick reply >
I am thinking about getting a FDM printer reading though the above I am tempted with the Kingroon or would it be better to spend a bit more money say around £250 and get a Neptune or are there other printers I should look at.
David
 
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message ref: 9720
I have encountered a problem with trying to design and print an A inner rh filing jig. I designed one and printed it from an A6 template once printed it turned out to be a B inner rh jig. Thought I made a mistake so created a 2nd file (changing the name by adding 2 to the title so I did not select the wrong file) After meshing it showed B switch. For design 3 I used a new template after clearing the screen and tried a third time. Same thing happened

What an I doing wrong !!

John
 
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message ref: 9722
Ask around I have an Ender 3 pro that works fine for me. However I did need to get my son-in-law to help with the set up and I can also bounce problems with him as he has the same printer. I know that there will be people out there who will say I have got the wrong printer but it works for me. I also use it for other projects as well.

Keith
 
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message ref: 9723
I have encountered a problem with trying to design and print an A inner rh filing jig. I designed one and printed it from an A6 template once printed it turned out to be a B inner rh jig. Thought I made a mistake so created a 2nd file (changing the name by adding 2 to the title so I did not select the wrong file) After meshing it showed B switch. For design 3 I used a new template after clearing the screen and tried a third time. Same thing happened

What an I doing wrong !!

John
@Hayfield

Hi John,

Have you accidentally clicked the wrong radio button:

john_a_jig.png


The left-hand button creates a jig to match the current control template.

The right-hand button lets you create a filing jig for any switch angle by changing the setting. The default there is 1:32, which is a B switch. An A switch is 1:24.

cheers,

Martin.
 
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message ref: 9724
Hi Phil there is not a one simple answer to the profile. I have set up profiles for various situations. Firstly I in the main use the Prusa slicer but also have Cura downloaded. Martin has made the files available for use for both Track and filing jigs for Cursa. I have transposed Martins settings in to Prusa for Track. When i get around too it I will try to do the same for the filing jigs etc.

As to my FDM printer as with any FDM machine its all about bed levelling. I did struggle for some time but now with a couple of modifications I have near perfect levelling every print. With my son-in-laws help i now have a CR touch fitted and use a PEI plate. With the CR touch once the bed was levelled this now does a 24 point depth test on the bed and automatically compensates for imperfections of the bed this occurs every time the machine is set to print. It is now a case of switch on go for print and walk away. Before you had to watch the first few minutes to ensure everything was OK. The other change is the PEI build plate. This replaces the original magnetic plate and seams to have better adhesion properties. With the Ender you do have to add glue to the build plate for adhesion. The original magnetic plate was also good for adhesion but frequently you had to use a scrapper to remove items. Every time you used the scraper this would affect the levelling. Now with the PEI plate you just wait for the bed to cool down to below 30 degrees and items just pull off with little effort and the levelling remains in place. As I am writing this I have a 3hr 20min print of a DEMU roof printing yet all i did was switch on load the print and come back into the warm for a cup of tea. And yes I did play with the slicer settings as this print is an experiment.

Keith
 
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message ref: 9726
@Hayfield

Hi John,

Have you accidentally clicked the wrong radio button:

View attachment 8154

The left-hand button creates a jig to match the current control template.

The right-hand button lets you create a filing jig for any switch angle by changing the setting. The default there is 1:32, which is a B switch. An A switch is 1:24.

cheers,

Martin.
Martin

Thanks, yes it was ticked and I am hoping it will do it, but its difficult to see whether its an A or B in cura
 
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message ref: 9727
Hi Phil there is not a one simple answer to the profile. I have set up profiles for various situations. Firstly I in the main use the Prusa slicer but also have Cura downloaded. Martin has made the files available for use for both Track and filing jigs for Cursa. I have transposed Martins settings in to Prusa for Track. When i get around too it I will try to do the same for the filing jigs etc.

As to my FDM printer as with any FDM machine its all about bed levelling. I did struggle for some time but now with a couple of modifications I have near perfect levelling every print. With my son-in-laws help i now have a CR touch fitted and use a PEI plate. With the CR touch once the bed was levelled this now does a 24 point depth test on the bed and automatically compensates for imperfections of the bed this occurs every time the machine is set to print. It is now a case of switch on go for print and walk away. Before you had to watch the first few minutes to ensure everything was OK. The other change is the PEI build plate. This replaces the original magnetic plate and seams to have better adhesion properties. With the Ender you do have to add glue to the build plate for adhesion. The original magnetic plate was also good for adhesion but frequently you had to use a scrapper to remove items. Every time you used the scraper this would affect the levelling. Now with the PEI plate you just wait for the bed to cool down to below 30 degrees and items just pull off with little effort and the levelling remains in place. As I am writing this I have a 3hr 20min print of a DEMU roof printing yet all i did was switch on load the print and come back into the warm for a cup of tea. And yes I did play with the slicer settings as this print is an experiment.

Keith
Hi Keith,
I tend to agree with everything you have said, and to be honest there the key advantages you get with the Neptune 3 pro as standard.
Do you have a single Z leadscrew as fitted? I fitted a second one, and to be honest I now think that made it a bit worse if anything.
The Neptune also has two lead screws on the the Z, but importantly its also has a toothed belt ensuring they micro step together. (I found a clone of this belt arrangements on AliExpress, so we will see when it gets to me if its any good on the ender or not.)
which if you watch the timing belt on the Neptune closely, you can see there slightly moving all the time.
Its not helped with me breaking the ender hot end as well, that's fixed now though. A good thing about enders there lots of replacement parts readily to hand.

re slicers I am pondering weather to have a dabble with Orca slicer, its getting some very good reviews, it seems to be fork on top of a fork from the Prusa slicer. supposed to have all the advantages claimed of Prusa, but also all the ease of loading new machines settings and profiles, you get with Cura, so they say. Have you head of it?
cheers
Phil
 
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message ref: 9728
but its difficult to see whether its an A or B in cura

Hi John,
If you use the scroll wheel on the mouse in Cura you can zoom right in, then hold down the right mouse button and you can orbit. By using a combination of both you can get right in and read the legend printed on the item
as per photo attached
cheers
Phil

Attachments​

  • close up of B switch.jpg
    close up of B switch.jpg
    186.1 KB · Views: 0
 
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message ref: 9730
Martin

Thanks, yes it was ticked and I am hoping it will do it, but its difficult to see whether its an A or B in cura
@Hayfield

Hi John,

After clicking Slice in Cura, click Preview at the top of the screen:


blade_jig_in_cura.png



Then on the menus click View > Camera position > Top view. Roll the mouse wheel if you need to zoom in.

You can then read the size of blade quite easily. Above is an A blade jig. Below is a B blade jig:


blade_jig_in_cura1.png



I'm sorry it isn't clearer. I tried for ages to get a clearer way of showing the sizes, but you have to bear in mind that the jigs can be created for any switch angle, not just the limited range of REA switches. FDM printing isn't good for text.

cheers,

Martin.
 
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message ref: 9732
Thank you both, I am just finishing printing the A switch rh front, I just need a B switch lh front to complete both sets.

The problem was that I had difficulty reading the jigs and if I enlarged them the writing went behind a dialog box, another learning experiance
 
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message ref: 9738
The problem was that I had difficulty reading the jigs and if I enlarged them the writing went behind a dialog box, another learning experiance
@Hayfield

Hi John,

If you mean in Cura, you can move the image around from behind other things by holding down the mouse wheel and moving the mouse.

cheers,

Martin.
 
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message ref: 9739
Appologies for going off topic

A couple of comments on RMweb were on the lines of once you build the track, what do you do with the printers

Well a contact asked about how big a piece could you build on my little Kingroon, he sent me one file of an 183mm long model of a station waiting room and a short test piece. Firstly would it fit on my Kingroon with 180mm square bed, I had no idea what to do other than first mesh fix the file then import it in Cura, as I knew it would tell you when it would not fit on the bed

Well at 183mm it did not, but I remembered how we printed an oversize item diagonally (I do listen in class). Firstly I stood it upright from laying on its back by turning it 90 degrees, then I turned it 45 degrees diagonally and it fitted on the build plate. However the complete model (less roof) would take13 hours and 18 mins to print and use 138 grams of filament. So I thought about printing the much smaller test piece I was sent

Again the drawing was on its back and I thought I doubt if could could be printed that way round owing to the 2 rear protrusions. So with the file in in Cura after a bit of fiddling I managed to get it upright and thought I would use the jig settings as it was much the same size as a jig side

72.jpeg


It started printing fine and was due to take 1hr 39 mins and use 15 grams of filament (30p) this is it at 50%

73.jpeg


At 75% and I was wondering how it would fair when it got to the top of the door and windows, would they droop

74.jpeg
At 100% and 2 hrs and 9 mins

Well it printed and I have got the answer to the persons question, "what to do with the printers once the track is built" simple carry on building other things !!!

OK someone designed the test piece, and I lucked out first time printing it without really knowing what I was doing, another great tool at our disposal
 
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message ref: 9746
Appologies for going off topic

A couple of comments on RMweb were on the lines of once you build the track, what do you do with the printers

Well a contact asked about how big a piece could you build on my little Kingroon, he sent me one file of an 183mm long model of a station waiting room and a short test piece. Firstly would it fit on my Kingroon with 180mm square bed, I had no idea what to do other than first mesh fix the file then import it in Cura, as I knew it would tell you when it would not fit on the bed

Well at 183mm it did not, but I remembered how we printed an oversize item diagonally (I do listen in class). Firstly I stood it upright from laying on its back by turning it 90 degrees, then I turned it 45 degrees diagonally and it fitted on the build plate. However the complete model (less roof) would take13 hours and 18 mins to print and use 138 grams of filament. So I thought about printing the much smaller test piece I was sent

Again the drawing was on its back and I thought I doubt if could could be printed that way round owing to the 2 rear protrusions. So with the file in in Cura after a bit of fiddling I managed to get it upright and thought I would use the jig settings as it was much the same size as a jig side

View attachment 8166

It started printing fine and was due to take 1hr 39 mins and use 15 grams of filament (30p) this is it at 50%

View attachment 8167

At 75% and I was wondering how it would fair when it got to the top of the door and windows, would they droop

View attachment 8168 At 100% and 2 hrs and 9 mins

Well it printed and I have got the answer to the persons question, "what to do with the printers once the track is built" simple carry on building other things !!!

OK someone designed the test piece, and I lucked out first time printing it without really knowing what I was doing, another great tool at our disposal
You must have a wonder printer. You don't seem to have any visible layers at all.
By the way the the answer to drooping at gaps, IE doors and windows is supports. That's a whole new world of Cura settings for you.
also you don't need to print the whole thing in one go if it will not fit on your bed.
 
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message ref: 9747
Martin

Thanks, yes it was ticked and I am hoping it will do it, but its difficult to see whether its an A or B in cura
@Hayfield

Hi John,

I have rearranged some code so that this dialog can now show the size of the jig before you create it, and can be cancelled if wrong:


jig_create_confirm.png


jig_create_confirm1.png



Will be in the next program update.

cheers,

Martin.
 
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message ref: 9748
Thanks that will be of a great help, I dont know how I unknowing changed the settings, but I nearly have a set of B filing jigs which is no bad thing
 
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message ref: 9754
You must have a wonder printer. You don't seem to have any visible layers at all.
By the way the the answer to drooping at gaps, IE doors and windows is supports. That's a whole new world of Cura settings for you.
also you don't need to print the whole thing in one go if it will not fit on your bed.

Its the small Kingroon printer and as I said I had no idea what I was doing other than using the methods Martin and the rest of you have shown me, plus the design skills of David
 
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message ref: 9757
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