@Hayfield
I have run into a problem with the above 7mm/ft chairs. I knew it was coming, but I was hoping to tweak the dimensions enough to fix it. But so far I haven't found a workable solution.
Using the slimmed-down plug and timber depth for 7mm scale works ok for the solid-jaw slide-on chairs, but
not for the loose jaw option.
In order for the loose jaw to clip into place and be capable of assembly, it is essential that the jaw pin is long enough to engage fully in the slot with the key still above the rail:
View attachment 9088
Pushing the jaw down then flexes the pin as the key passes the rail head and clips into place below it, holding the rail firm.
If the pin is any shorter, it becomes incredibly fiddly or impossible to assemble, and the jaw won't hold the rail firmly. It may even fall out.
But with the pin long enough to work properly, it needs to be quite a lot deeper than the slimmed-down plug and timber:
View attachment 9089
At present I can see only two possible solutions:
1. revert to much deeper timbers, at least 5.5mm thick, or
2. assemble the track on battens about 2.5mm thick, to raise the thinner timbers sufficiently to clear the pins.
If the battens are on the bench and the finished track can be turned over, the protruding ends of the pins could be snipped off. Thus allowing the track to match Peco flexible. It would be tricky to replace a loose jaw after track-laying -- the new one would probably need to be glued in place without a pin.
But for track construction in-situ on the baseboard, it would be necessary to fix the battens in place on the track-bed first. Flexible track would need to be packed up by a similar amount to match.
For FDM printing I think it would be easier simply to go with the thicker timbers and accept the longer print times.
For laser-cut track it might be possible to cut a recess in the cork track-bed to receive the end of the pin.
• N.B. All the above applies to
7mm/ft scale,
0 gauge -- 4mm/ft plug track is working fine as-is.
Thoughts welcome.
cheers,
Martin.